Ultrasonic dental tool having a light source

ABSTRACT

An ultrasonic dental insert having at least one light source. A first transducer generates ultrasonic vibrations. A connecting body has a proximal end and a distal end having a tip attached thereto. The proximal end is attached to the first transducer so as to receive the ultrasonic vibrations therefrom and to transmit the ultrasonic vibrations toward the tip attached to the distal end. A second transducer is disposed substantially proximate to the connecting body for generating a voltage signal in response to movement of a portion of the connecting body according to the ultrasonic vibrations. A magnetic material including a source of a magnetic field is present in close proximity to the insert. At least one light source substantially proximate to the tip is connected to and receives the voltage signal from the second transducer to generate light. The ultrasonic dental insert may be inserted into a handpiece for providing electromagnetic energy to the first transducer to generate the ultrasonic vibrations.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No.11/357,576, filed on Feb. 17, 2006, which claims the benefit of U.S.provisional patent applications Ser. No. 60/654,306, filed Feb. 17,2005, entitled “Ultrasonic Dental Tool having a Light Source”, thecontent of which is hereby incorporated by reference.

FIELD OF THE INVENTION

The present invention is related to ultrasonic dental tools, and moreparticularly to an ultrasonic dental tool having a light source.

BACKGROUND

Dental practitioners use ultrasonic dental tools (instruments) fordental treatments and procedures, such as scaling, periodontaltreatments, root canal therapy, and the like. An ultrasonic dental tooltypically includes a handpiece coupled at one end (i.e., a proximal end)to an electrical energy source and a fluid source via a cable. The cableincludes a hose to provide a fluid (e.g., water), and conductors toprovide electrical energy.

The other end (i.e., a distal end) of the handpiece has an openingintended to receive a replaceable insert with a transducer (e.g., amagnetostrictive transducer) carried on the insert. The transducerextends from a proximal end of the insert into a hollow interior of thehandpiece. An ultrasonically vibrated tip extends from a distal end ofthe insert.

Since a patient's mouth is a small space in which to work, it is oftendifficult to see well into all regions of the mouth under the best ofconditions. When a dental practitioner can not see clearly in the fieldof work, it is more likely that painful slips can occur. The often sharpimplements, vibrating at ultrasonic frequencies, may do considerableharm to soft tissue (such as gum tissue) resulting in bleeding and pain.

The large and focused lamp that hangs over the field of work while thedental practitioner uses ultrasonic dental tools in the patient's mouthoften becomes obscured when the dental practitioner leans closely towardthe patient to work in confined spaces within the mouth. The suddenlydarker field is more difficult in which to work accurately. Small slipsand injuries can result.

Therefore, it is desirable to provide an ultrasonic dental tool that canbring light directly into the field of work (i.e., patient's mouth). Ifsuch light can be provided using a source of energy already available inexisting ultrasonic dental generating units, circuit complexity andenergy requirements can be reduced.

SUMMARY OF THE INVENTION

The present invention relates to an ultrasonic dental insert having atleast one light source and at least one magnetic material in closeproximity for increasing and/or maintaining the brightness of the outputlight from the light source when in use. The dental insert includes afirst transducer for generating ultrasonic vibrations and a connectingbody having a proximal end and a distal end. The distal end has a tipattached thereto. The proximal end is attached to the first transducerso as to receive the ultrasonic vibrations therefrom and to transmit theultrasonic vibrations toward the tip attached to the distal end. Theultrasonic dental insert may also include a hand grip portion and may beinserted into a handpiece for providing electromagnetic energy to thefirst transducer to generate the ultrasonic vibrations, to form anultrasonic dental tool having a light source.

In an exemplary embodiment, a second transducer may be disposed on theinsert, for example, proximate to the connecting body, and generates avoltage signal in response to movement of a portion of the connectingbody according to the ultrasonic vibrations. At least one light source,substantially proximate to the tip, may be connected to and receives thevoltage signal from the second transducer to generate light. The dentalinsert and/or handpiece includes a magnetic material or a magneticsource in close proximity for initiating, re-establishing, increasingand/or maintaining the brightness of the output light from the lightsource when in use.

A magnetic material or a magnetic source, for example, a magnet, may beused to initiate and/or re-establish proper magnetization of the metalconnecting body for the purpose of allowing the connecting body togenerate an electromagnetic field during operation of the insert.

In one embodiment, a magnetic material may be placed inside anappropriate holder and may be used to magnetize or re-magnetize aninsert and tip to allow the connecting body to generate anelectromagnetic field during operation of the insert and tip.

In another embodiment, a magnetic material or magnetic source may beused to fashion at least a portion of the insert and/or the connectingbody.

In a further embodiment, the magnetic material or source, such as amagnet, may be placed in the hand grip portion of the insert, to enablethe connecting body, once magnetized, to retain its magnetic propertiesin an optimal manner even after exposure to heat or physical shock.

The present invention also relates to an ultrasonic dental tool thatincludes an ultrasonic dental insert inserted into a handpiece having ahand grip portion. The ultrasonic dental insert includes a firsttransducer for generating ultrasonic vibrations and a connecting bodyhaving a proximal end and a distal end having a tip attached thereto.The proximal end is attached to the first transducer so as to receivethe ultrasonic vibrations therefrom and to transmit the ultrasonicvibrations toward the tip attached to the distal end.

A second transducer, for example, may be likewise disposed on theinsert, proximate to the connecting body and may generate a voltagesignal in response to movement of a portion of the connecting bodyaccording to the ultrasonic vibrations. At least one light sourcesubstantially proximate to the tip may be connected to receive thevoltage signal from the second transducer to generate light.

A magnetic material or magnetic field source may be disposed in closeproximity to the dental insert for increasing and/or maintaining thebrightness of the output light from the light source when in use. Amagnetic material or magnetic source, for example, a permanent magnet,may also be used to initiate and then re-establish proper magnetizationof the metal connecting body for the purpose of allowing the connectingbody to generate an electromagnetic field during operation of theinsert.

In one embodiment, a magnetic material or magnetic source, such as apermanent magnet, may be placed inside an appropriate holder and used tomagnetize or remagnetize an insert and tip to allow the connecting bodyto generate an electromagnetic field during operation of the insert andtip.

In another embodiment, a magnetic material or source may be used tofashion at least a portion of the insert and/or the connecting body.

In a further embodiment, the magnetic material or source, such as amagnet, may be placed in the handpiece, to enable the connecting body,once magnetized, to retain its magnetic properties in an optimal mannereven after exposure to heat or physical shock.

The present invention further relates to an ultrasonic dental insertincluding a motor, a work tip, and a coupling member disposed betweensaid motor and said work tip, said coupling member being adapted toreceive mechanical energy from said motor. An electrical generator maybe mechanically coupled to said coupling member, said electricalgenerator being adapted to receive a portion of said mechanical energyfrom said coupling member. An electrical conductor has a first endelectrically coupled to said electrical generator. At least one lightsource has an electrical input electrically coupled to a second end ofsaid electrical conductor.

In one embodiment, the motor may be a magnetostrictive transducer. Inanother embodiment, the motor may be a piezoelectric transducer.

The dental insert may include a magnetic material or source in closeproximity for increasing and/or maintaining the brightness of the outputlight from the light source when in use. A magnetic material or source,for example, a magnet, may be used to initiate and then re-establishproper magnetization of the coupling member for allowing the couplingmember to generate an electromagnetic field during operation of theinsert.

In one embodiment, a magnetic material or source may be placed inside anappropriate holder and used to magnetize or re-magnetize an insert andtip to allow the coupling member to generate an electromagnetic fieldduring operation of the insert and tip.

In another embodiment, a magnetic material may be used to fashion atleast a portion of the insert and/or the coupling member.

In a further embodiment, the dental insert may also include a handgrip,and the magnetic material, such as a magnet, may be placed in the handgrip portion of the insert, to enable the connecting body, oncemagnetized, to retain its magnetic properties in an optimal manner evenafter exposure to heat or physical shock.

In one aspect of the present invention, a voltage regulating device maybe employed to modulate the electrical energy input into the at leastone light source to minimize input voltage fluctuations to the lightsource. In one aspect, the voltage regulating device may include a zenerdiode for clamping the input voltage at a specific value to minimizefluctuations.

BRIEF DESCRIPTION OF THE DRAWINGS

These and other aspects of the invention may be understood by referenceto the following detailed description, taken in conjunction with theaccompanying drawings, wherein:

FIG. 1 illustrates an ultrasonic dental unit (or system) including anultrasonic dental tool attached to an electrical energy & fluid source;

FIG. 2 is a top view of a dental tool insert having an integrated lightsource in an exemplary embodiment of the present invention;

FIG. 2 a is a perspective view of a multiple section handgrip for use inan exemplary embodiment of the present invention;

FIG. 3 is a side view of the dental tool insert of FIG. 2, which hasbeen rotated by approximately 90 degrees from the perspective viewdepicted in FIG. 2;

FIG. 3A is a side view of a dental tool insert having an external flowtube for delivering water to the tip in an alternative embodiment of thepresent invention;

FIG. 3B illustrates the distal portion of the dental tool insert of FIG.2 having more than one LED;

FIG. 3C illustrates a side view of a dental tool insert having a sleevecovering portions of the insert;

FIG. 3D is a cross-sectional view of FIG. 3C;

FIG. 4 illustrates a tip for the dental tool insert of FIG. 2;

FIG. 5 illustrates the tip of FIG. 4, which has been rotated byapproximately 90 degrees;

FIG. 6A is a cross-sectional view of the dental tool insert of FIG. 2,taken along the line 6-6;

FIG. 6B is a partial cross-sectional view of a dental tool insert ofanother exemplary embodiment of the present invention;

FIG. 6C is a partial cross-sectional view of the dental tool insert ofFIG. 3A, including an external flow tube for delivering water to the tipin an alternative embodiment of the present invention;

FIG. 6D illustrates an internal flow channel in the tip of the dentaltool insert of FIG. 2 in an alternative embodiment of the presentinvention;

FIG. 7 is an exploded perspective view of the dental tool insert of FIG.2;

FIGS. 7A, 7B and 7C illustrate the inclusion of a light source, atransducer and magnetic elements to a portion of the dental tool insertof FIG. 2 in an exemplary embodiment of the present invention;

FIG. 7D shows another embodiment of a holder for the magnetic materialor source;

FIGS. 8, 9 and 10 illustrate light emitting circuitry of the integratedlight source in exemplary embodiments of the present invention;

FIG. 11 is a side view of an ultrasonic dental handpiece that can beused with the ultrasonic dental insert of FIG. 2 to form an ultrasonicdental tool;

FIG. 12 is an exploded perspective view of the ultrasonic dentalhandpiece of FIG. 11;

FIG. 13 is a block diagram of another example of an ultrasonic dentalunit (or system) including a piezoelectric generator;

FIG. 14 is a block diagram of another ultrasonic dental unit (or system)including a triboluminescent material; and

FIG. 15 is a flow diagram illustrating a method of illuminating a workregion using the ultrasonic dental tool in exemplary embodiments of thepresent invention.

DETAILED DESCRIPTION

The detailed description set forth below is intended as a description ofthe presently exemplified embodiment in accordance with aspects of thepresent invention and is not intended to represent the only forms inwhich the present invention may be prepared or utilized. It is to beunderstood, however, that the same or equivalent functions and featuresmay be accomplished by different embodiments that are also intended tobe encompassed within the spirit and scope of the invention.

Unless defined otherwise, all technical and scientific terms used hereinhave the same meaning as commonly understood to one of ordinary skill inthe art to which this invention belongs. Although any methods, devicesand materials similar or equivalent to those described herein may beused in the practice or testing of the invention, the exemplifiedmethods, devices and materials are now described.

In exemplary embodiments of the present invention, an ultrasonic dentalinsert has at least one integrated light source such as a semiconductorlight emitting device; a light-emitting chip such as a light emittingdiode (LED) which may be a solid state LED; a visible light emittingdiode (VLED); an LED array; and so on, that enables a dentalpractitioner to cast light on the work field while applying a tool tothe teeth. The dental insert includes a magnetic material or source inclose proximity to the insert and/or the connecting body for initiating,re-establishing, increasing and/or maintaining proper magnetization ofthe connecting body. This in turn may lead to initiating,re-establishing, increasing and/or maintaining the brightness of theoutput light from the LED when in use. In one aspect, the integratedlight source may be dimensionally small so that it may be easilyintegrated into the insert.

The light source is energized by the already available ultrasonicvibrational energy such that an additional source of energy is notneeded. By way of example, a transducer such as and/or including, anillumination energy coil, is provided and attached to the light sourcesuch that the light source is energized using vibrational energyconverted by the transducer. By way of example, a first transducer isused to generate ultrasonic vibrations. This causes the connecting bodyto move rapidly to generate an electromagnetic field during operation ofthe insert. As the connecting body of the dental insert moves, analternating current (ac) voltage is generated in the illumination energycoil, which is connected in series with the light source (e.g., lightemitting diode (LED)) to provide energy for light emission. In otherembodiments, any other suitable transducer for converting vibrationalenergy to energy for light emission may be used. The word “light source”as used herein may include one or more than one light source(s).

FIG. 1 illustrates an ultrasonic dental unit including an ultrasonicdental tool 10 attached to an electrical energy & fluid source 14 via acable 12. The cable 12 includes a conduit for carrying fluid as well aswires for carrying electrical signals from the electrical energy & fluidsource 14 to the ultrasonic dental tool 10. The ultrasonic dental tool10 includes a handpiece 200 and an insert 100 adapted to be insertedinto the handpiece 200. The insert 100 includes a housing 104, aportions thereof may also be used as, for example, a handgrip, alsodenoted as 104. The insert 100 may have an O-ring 106 mounted thereonfor engaging and pressing against the inner surface of the handpiece 200so as to form a water tight seal, as exemplified in FIG. 2 or 3 below.

It can be seen in FIG. 1 that a light source 101 is integrated with theinsert 100 near its distal end, substantially proximate to a tip 102. Inanother embodiment, a plurality of light sources 101 (not specificallyshown), may be integrated with the insert 100 near the distal end. Inother embodiments, the light source 101 may include two or more lights(such as LEDs 151 and 161 shown in FIGS. 3B and 10). In still otherembodiments, the light source 101 may not be integrated with the insert100, but may instead be non-integrally attached to the insert 100 and/orthe hand grip 104, or only one light source 101 is integrated with theinsert 100 and additional ones are not.

Referring now to FIGS. 2 and 3, the dental insert 100 includes the tip102 at its distal end and an ultrasonic transducer 108 (firsttransducer) at its proximal end. The tip 102 is coupled to thetransducer 108 via a connecting body 103, which may take the form of,for example, a shaft. The tip 102 may be permanently or removablyattached to the connecting body 103. When removably attached, the tips102 may be interchanged depending on the desired application. Further,the tip 102 may be disposed of, or steam autoclaved, or otherwisesterilized, after detaching it from the rest of the ultrasonic dentalinsert 100. For example, the tip 102 may be made using high temperatureplastic such as a polyetherimide like ULTEM®, which is an amorphousthermoplastic polyetherimide; a polymeric alloy or Xenoy® resin, whichis a composite of polycarbonate and polybutyleneterephthalate or Lexan®plastic, which is a copolymer of polycarbonate and isophthalateterephthalate resorcinol resin, all available from GE Plastics; a liquidcrystal polymer; or any other suitable resin plastic or composite. Theterm “plastic” is used herein to generally designate synthetic polymericmaterial, such as resin.

The tip 102 may also be made of metal or metallic alloys such asstainless steel, which is particularly suitable when the tip ispermanently attached to the insert 100. The attachment method mayinclude any non-removable attachment such as soldering, welding,brazing, or the tip 102 may also be integrally formed as part of theconnecting body 103.

The connecting body 103 may be made of any material suitable fortransmitting ultrasonic vibrations such as stainless steel or othermetals. The connecting body 103 is used to deliver ultrasonic vibrationsgenerated by the transducer 108 to the tip 102 and for example, may beattached to the connecting body 103 by soldering, welding, laser weldingand/or any other suitable method. For example, the joint between theconnecting body 103 and the transducer 108 may be a brazed joint formedusing a brazing compound, which includes cadmium free silver solder andhigh temperature brazing flux.

When the connecting body 103 is also used to generate voltage in anillumination energy coil 238, as shown in FIG. 12, surrounding at leasta portion of the connecting body 103, the connecting body 103 is, forexample, made of a material that has magnetic permeability, and furtherfor example, good magnetic permeability. By way of example, 17-4 PHstainless steel, and 420 stainless steel, while suitable fortransmitting ultrasonic vibrations, are also mildly magnetic. Therefore,the connecting body 103 formed from 17-4 PH stainless steel may generatean ac voltage on the illumination energy coil 238 by moving rapidly(e.g., 25 kHz or faster) within the illumination energy coil 238 (notshown in FIGS. 2 and 3), which is mounted on an illumination energybobbin 126. While only an end of the illumination energy bobbin 126 isshown in FIGS. 2 and 3, the illumination energy bobbin 126 actuallyenvelops much of the connecting body 103 in the described embodiment aswill be discussed in reference to FIGS. 6 and 7.

In one embodiment, the connecting body 103 has mounted thereon anannular retaining ring 111, which may also be made of metal such asstainless steel or other metals. The retaining ring 111 has a connectingportion 113, which has a generally cylindrical cavity formed therein forreceiving a corresponding portion of the connecting body 103 in aforce-fit relationship, or any other types of connections to bediscussed below.

Referring now to FIGS. 4 and 5, the tip has an elongated tapered portion115, and a cylindrical interface portion 114 (“base”). The interfaceportion 114 may be adapted for removably connecting or disconnecting thetip 102 to the insert 100, as discussed below. It can be seen in FIG. 5that the tapered portion 115 is curved to a certain degree. The taperedportion 115 has a circular cross section whose diameter decreasesgradually from the end abutting the interface portion 114 (“the proximalend”) to the other end of the tip (“the distal end”). The distal end isapplied to the gum/teeth of the patient during the dental procedures.The degree of curve of the tapered portion 115 is chosen to betterfacilitate the functioning of the tip 102 on the tooth during operationof the dental tool 10 in a dental procedure.

In one embodiment, the curve in the tapered portion 115 may be towardsthe light source 101, i.e., towards the right side of the insert 100. Inanother embodiment, the curve in the tapered portion 115 may be awayfrom the light source 101, i.e., towards the left side of the insert100.

It can be seen in FIG. 4, that the cylindrical interface portion 114 hasthe linear groove 110 formed in the direction of the axis of the insert100. The fluid traveling through the illumination bobbin 126 may exitthrough the linear groove 110 formed towards the distal end of the tip102 in the described embodiment. This embodiment is a perspective viewof the embodiment in FIG. 5, which shows a side view of the tip 102.

In another embodiment, as exemplified in FIG. 6C, the insert 100 mayinclude an external flow tube or pipe 102 a, for example, in the form ofa separate tube or pipe, for delivering water to the tip 102. The tube102 a may be disposed in such a way as to reduce spattering and producean adhering coat of fluid on the tip 102. The external flow tube 102 amay be supplied with water via an internal flow channel 102 b, whichinterfaces with the fluid chamber inside the insert 100.

In other embodiments, the tip 102 may have an opening towards the distalend for enabling fluid to exit the insert 100, an example of this isshown in FIG. 3A or 6D. In this embodiment, the tip 102 may have a smallpassageway 117 therethrough for supplying water or other fluid to theregion in the mouth being operated on.

In FIG. 6D, the insert tip 102 may utilize an internal flow channel 117,such as a small lumen or passage way 117 through a substantial length ofits interior, which receives water from the internal fluid chamberwithin the insert 100 about the interface portion 114 and exits the tip102 at the aperture 119 to deliver it to the working area.

The aperture 119 is eccentrically offset from the center axis of the tip102 such that the passageway 117 is substantially parallel to the centeraxis of the tip 102 but displaced from said axis towards the distal end.In other examples, the insert 100 may have an opening at the end of itstip 102 which may have a small passage way 117 extending throughout theentire length such that water or any other liquid may exit the tip 102at its distal point, depending on the type or function of the tip 102.

In yet another embodiment, as exemplified in FIGS. 3C and D, a sleeve102 c substantially surrounding a portion of the connecting body 103 toprovide a gripping surface for the insert 100. The connecting body 103includes an elongated region of reduced diameter proximal to the tip102, and the sleeve 102 c, may be positioned around and substantiallyfilling the reduced diameter region of the connecting body 103, andcovering at least portions of the tip 102, may be fitted over the tip102 in such a manner that a small channel exits for water to passthrough and guide towards the tip.

The sleeve 102 c, may be in the form of, for example, an elongatedelastomeric tube portion, and may also act to dampen noise generated byoperation of the insert 100. The elastomeric material may include anacrylic acid/acrylic ester copolymer such as iso-octylacrylate, havinggood vibration damping properties, or any of the materials describedbelow for the handgrip. Some of these materials are also described inU.S. Pat. No. 5,118,562, the content of which is hereby incorporated byreference.

Further, an opening for applying the fluid to the mouth may instead beformed on the bobbin 126, as noted above, or the hand grip 104, asdiscussed further below.

The tip 102 may be in the form of a scaler, an endodontic dental file, adental drill, or those useful for other periodontal treatments. The tipcan also be made of metal or plastic, as discussed above. Some of themcan also have a capability of delivering fluid and/or air.

The tip 102 may be formed as a single integrated piece with theconnecting body 103, as mentioned before. In other embodiments, the tip102 may have attached to the interface portion 114 a threaded portionfor engaging a threaded opening formed on the connecting body 103. Thisis illustrated in FIG. 6B.

The ultrasonic dental insert 100′ of FIG. 6B is substantially the sameas the ultrasonic dental insert 100 of FIG. 6A, except that the tip 102′has attached to its interface portion 114′ a threaded portion 109′ forengaging a threaded receiving portion (“engagement portion” or “threadedtap”) 119′ formed at a distal end of a connecting body 103′. Using suchthreaded engagement 119′, the tip 102′ may be made removable. Suchremovability may allow the tip 102 to be a disposable tip 102′ that isreplaced after a single patient use. In still other embodiments, theremovable tips may also be pressure fit into a corresponding opening onthe connecting body 103′.

The replaceable tip 102′, as shown in FIG. 6B, may be made of metal(e.g., stainless steel) or plastic (e.g., ULTEM®). Since the tip 102′has a very small diameter, it may be subject to breakage if too muchultrasonic vibrations are applied to it. On the other hand, ifinsufficient vibrations are applied, the ultrasonic dental tool may notwork effectively. Therefore, the connecting body 103′ and the tip 102′maybe designed such that a proper level of vibration is applied to thetip. Since a plastic tip is more likely to break than the metal tip, ashock absorbing mechanism may be used on the connecting body 103′ toreduce the shock to the plastic tip 102′, such as the elastomeric sleeve102 c described above in relationship to FIGS. 3C and D, or the O-rings140′ and 142′, to be described below.

In one embodiment, the connecting body 103′ has formed thereon thethreaded tap 119′ for screwing in the tip 102′, as is shown in FIG. 6B.The word “tap” will refer hereinafter to a threaded opening formed atthe distal end of the connecting body 103′ for engaging the threadedportion 109′. The threaded portion 109′ engages a corresponding threadon the inner surface of the threaded tap 119′ such that the tip 102′ isreceived by the connecting body 103′.

The connecting body 103′ has formed surrounding the threaded tap 119′ apair of grooves 141′ and 143′ for seating O-rings 140′ and 142′,respectively. The O-rings absorb shock such that the vibrations “felt”by the tip 102 are reduced (i.e., dampened), thereby reducing the chanceof breaking the plastic tip 102. In other embodiments, the connectingbody may have only one or two or more O-rings mounted thereon for suchshock absorption purposes. In still other embodiments, the threadedportion 109′ may have a diameter that is substantially the same as thediameter of the interface portion 114′, and the diameter of the threadedtap portion 119′ may be correspondingly larger to receive the threadedportion 109′.

In one embodiment, the connecting body 103 or 103′ may have mountedthereon an annular ring 111, which may also be made of a metal such as astainless steel, as will be discussed further below.

The housing or hand grip 104 may be made of high temperature resin. Forexample, the hand grip 104 may be fabricated using thermoplasticelastomer such as SANTOPRENE® available from the Monsanto Company, apolyvinylchloride polymer, a polyurethane foam or elastomer, apolyamide, natural or synthetic rubber, for example, elastomericmaterials and may include, but not limited to, various copolymers orblock copolymers (Kratons®) available from Kraton Polymers such asstyrene-butadiene rubber or styrene isoprene rubber, EPDM (ethylenepropylene diene monomer) rubber, nitrile (acrylonitrile butadiene)rubber, and the like, or those used in the construction of some tips, orany other suitable material that are moldable. In one embodiment, thehandgrip 104 may be in one piece. In another embodiment, as shown inFIG. 2 a, the handgrip 104 may be in multiple sections, for example,three sections, a proximal end section 104 a and distal end section 104c of one material separated by a mid-section 104 b of a differentmaterial. In one aspect, the three sections may only differ in color. Inanother aspect, the three sections may differ in hardness or softness.In yet another aspect, the three sections may differ in diameter orcircumferential span. The sections may be co-molded or may be attachedafter forming.

In one embodiment, the hand grip 104 may be formed through injectionmolding after mounting the illumination energy coil 99 (to be discussedfurther below) and the light source 101 on the connecting body 103 viathe illumination energy bobbin 126.

In other embodiments, the hand grip 104 may be a one-piece hand grip,which is mounted on the illumination energy bobbin 126 having asurrounding relationship with the connecting body 103 by sliding it overthe illumination energy bobbin 126. In still other embodiments,multi-piece hand grips may be used. By way of example, a two-piecehandgrip may be over-molded or ultrasonically welded together over theillumination energy bobbin 126. The one-piece or two-piece hand grip maybe made of ULTEM®, SANTOPRENE®, Xenoy® or Lexan®, liquid crystal polymeror other suitable resin plastic, for example, as mentioned above, forexample.

The hand grip 104 may have a generally cylindrical shape in oneembodiment, to be fitted over the illumination energy bobbin 126 andconnecting body 103, for securing the light source in place (e.g.,through injection molding directly on the illumination energy bobbin126). The hand grip 104 also has a slightly protruding portion 98 on oneside at the end of which the light source 101 (e.g., LED) is disposed.In other embodiments, the retaining ring 111 may not be used, as will bediscussed further below. Other embodiments of the handgrip 104 are alsofurther described in detail below.

In one embodiment, along its outer surface on the other side of theslightly protruding portion 98, the hand grip 104 has a contour and hasa slightly concave area 107, enabling it to be easily grasped by adental practitioner. The hand grip 104 may also have formed thereon aplurality of bumps 105 (i.e., rounded or striped protrusions as shown inFIG. 2) on its external surface to further facilitate grasping of thedevice by a dental practitioner. Some may even be ergonomicallydesigned. In the described embodiment, a linear groove (e.g., apassageway) 110 is formed on the tip 102 for delivering fluid (e.g.,water) and/or air to the gum or tooth of the patient, as noted above.

More detail of the handgrip may be found in U.S. publication no. U.S.2005/0142515 A1, entitled “Dental Tool Having A Hand Grip”, the contentof which is hereby incorporated by reference.

The transducer 108, as shown in FIGS. 2 and 3 may, for example, includesa stack of thin nickel plates arranged in parallel with respect to oneanother. Since the transducer 108 generates ultrasonic vibrations in thedental tool, the transducer 108 may also be referred to as a motor. Inone embodiment the thin nickel plates may include 16 laminated nickelalloy strips, which are 90% nickel manganese (NiMn). The nickel platesmay be joined together at both ends at a brazed joint using, forexample, a brazing compound including cadmium free silver solder andhigh temperature brazing flux. The illustrated insert 100 is amagnetostrictive type insert 100 in which the nickel plates 108 canvibrate ultrasonically when a coil (e.g., coil 238, as shown in FIG. 12)in the handpiece 200 is energized using the electrical signals from thecable 12. In other embodiments, the ultrasonic dental insert 100 may usea piezoelectric transducer 108, as is common in Europe.

During operation, the stack of thin nickel plates 108, for example,vibrates at a frequency equal to the stack's natural frequencyresponsive to excitation induced by coils 268 of the handpiece 200.After the insert 100 is placed in the handpiece 200 and the electricalenergy source 14 is powered on, the operator may manually tune thefrequency of the electrical energy source until it reaches the resonancefrequency, i.e., the natural frequency of the insert. Alternatively,auto-tune units may automatically lock on the insert resonance frequencyonce powered on. At this time, the stack begins vibrating. Thisvibration of the stack is amplified and transmitted to the tip 102through the connecting body 103. Any means of amplification arecontemplated. Ultrasonic inserts 100 may vibrate at frequencies of fromabout 20 KHz to about 50 KHz in general, and those used in the UnitedStates are typically designed to vibrate at frequencies of about 25 kHzor about 30 kHz.

In response to the ultrasonic vibration of the stack of thin nickelplates 108, the tip 102 and the connecting body 103 vibrates (e.g.,rapid back and forth motion in the direction of the axis of theconnecting body 103). By way of example, the motion in the direction ofthe axis may be between about 0.00125 centimeter (cm) to about 0.00375cm depending on such factors as the vibration frequency, material usedfor the connecting body 103, the length of the connecting body 103, andthe like.

As noted above, it is common in Europe to use a piezoelectric transducerto generate ultrasonic vibrations for a dental tool 10. During operationof such a dental tool, an electrical signal of an appropriate frequencyis applied to a piezoelectric crystal. This electrical signal impressesa voltage across the crystal. In response to this voltage, the crystalexpands and/or contracts and the expansion and/or contraction may beused to drive a tool tip.

As is known by one of skill in the art, the piezoelectric effect isreversible. Applying an appropriate stress to a piezoelectric crystalcauses a voltage to appear across the crystal. This voltage, in turn,may be used to drive an electric current through an electrical load,such as a light emitting diode. Accordingly, in one embodiment of theinvention shown in FIG. 13, a piezoelectric generator 312 ismechanically coupled to a connecting body adapted to support a tool tip316 of a dental tool 300.

In operation, the ultrasonic generator 314 may be disposed within themagnetic field and vibrates in response to the alternation of themagnetic field. The vibrations of the ultrasonic generator 314 aremechanically coupled to the tip 316 and to the piezoelectric generator312. This is exemplified further below in FIG. 13.

The piezoelectric generator 312 may include a piezoelectric body such asa quartz crystal, a Rochelle salt crystal, or a lead-zirconate-titanate(PZT) ceramic. Vibration of the tool tip 316 and/or a connecting body311 induces an electrical voltage across the piezoelectric body. Theelectrical voltage drives a current through the light source 310, suchas a light emitting diode, supported on the dental insert 308 of thedental tool 300. According to one aspect of the invention, light fromthe light source 310 is used to illuminate a work region near the tip316 of the dental tool 300, as shown in FIG. 13.

Surprisingly, it is found that when the connecting body 103 or portionsof the insert 100 is effectively magnetized, the output of the lightsource such as an LED 101 is sufficiently bright to be used on aworkpiece. In one embodiment, when such mildly magnetic material is usedfor the connecting body 103, a magnetic source, such as a permanentmagnet, a rare-earth magnet, or a magnetic field, may be used toinitiate and/or also to re-establish proper magnetization of the metalconnecting body 103 after autoclaving or exposure to unsuitableenvironment such as shock. When this re-magnetizing is done, thebrightness of the light source, such as the LED 101, is increased bymore than, for example, about 50% over that of a non-magnetizedconnecting body, or even over that of a mildly magnetized connectingbody. The magnetic source 400 may be placed in close proximity to theconnecting body 103 or the insert 100. For example, the magnetic source400 may be embedded in the housing of the insert, as shown in FIG. 6A.In another exemplary embodiment, the magnetic source 410 may beremovably coupled to the connecting body 103′, as shown, for example inFIGS. 6B and 7D. As illustrated, FIGS. 6B and 7D show a magnetic sourceor material 410 in a substantially ring shaped holder 147′, with themagnetic material or source 149′ disposed on substantially oppositesides of the ring-shaped holder 147′, the ring-shaped holder 147′ havingan internally threaded surface 420 that is adapted to receive anexternally threaded portion of the connecting body 103′. In one aspect,the connecting body 103′ may have a reduced diameter portion adapted toreceive the ring-shaped holder 147′ so that the holder 147′ does notprotrude from the connecting body 103′. In another aspect, thering-shaped holder 147′ may protrude from the connecting body 103′. Oneof skill in the art, however, will appreciate that many alternativemodes of coupling such as a bayonet mount, a press fit, an adhesivemount, or a combination thereof, for example, would be possible andwould fall within the scope of the invention.

In a further embodiment, at least a portion of the connecting body 103and/or insert 100 may include a magnetic material or source 400, such asa permanent magnet, or a rare-earth magnet. A rare-earth metal, such asNeodymium-Boron, or Samarium-Cobalt, may be formed one at least aportion of the connecting body 103 towards the tip 102, for example, aholder 147′ similar to that shown in FIG. 7D may be an integral part ofthe ultrasonic insert 100, or a portion of the insert, instead of aremovable part, as shown in FIG. 7D. In one aspect, the holder 147′ maynot protrude from the rest of the connecting body 103′. In anotheraspect, the holder 147′ may protrude from the connecting body 103′.

In addition, one of skill in the art would recognize that the shapes andlocations of the magnetic materials or sources shown in FIGS. 6A and 6Bare merely exemplary, and that many alternative locations would alsofall within the invention scope, as long as the magnetic material orsource is close to the tip 102 or 102′.

In one embodiment, the magnetic material or source 149 may be placedinside an appropriate holder, as exemplified in FIG. 7A, B, or C (to befurther discussed below), to magnetize or to re-magnetize the insert 100and tip 102 to allow the connecting body 103 to generate anelectromagnetic field during operation of the insert 100 to power anattached light source 101 such as an LED. The holder may be in closeproximity to the coil 126 inside the hand grip 104, as shown in FIG. 6B,that is used to generate the electromagnetic field that generates powerto light the LED 101 connected to the insert 100. The presence of thismagnetic material or source 400 may allow the connecting body 103 toretain its magnetic properties in an optimal manner even after exposureto heat or physical shock.

In another embodiment, the magnetic material or source 400 may be placedinside the hand grip 104 of the insert 100, and thus is in closeproximity to the coil 99 inside the grip 104 that is used to generatethe electromagnetic field, with one pole, for example, the north pole,of the magnetic source oriented in such a manner as to maximize thateffect. This allows the connecting body 103 to retain its magneticproperties in an optimal manner even after exposure to heat or physicalshock.

As noted, the connecting body 103 is used to transfer ultrasonic energyfrom an attached ultrasonic transducer 108 to the tip 102 of theconnecting body 103, which may or may not be a detachable piece of theconnecting body 103.

In the present invention, magnet materials or sources such as permanentmagnets and rare earth magnets may be used. Iron, nickel, cobalt andsome of the rare earths (gadolinium, dysprosium) exhibit a uniquemagnetic behavior which is called ferromagnetism because iron (ferric)is the most common and most dramatic example. Samarium and neodymium inalloys with cobalt or boron have also been used to fabricate very strongrare-earth magnets.

Ferromagnetic materials exhibit a long range ordering phenomenon at theatomic level which causes the unpaired electron spins to line upparallel with each other in a region called a domain. Within the domain,the magnetic field is intense, but in a bulk sample, the material mayusually be unmagnetized because the many domains may themselves berandomly oriented with respect to one another. Ferromagnetism manifestsitself in the fact that a small externally imposed magnetic field, sayfrom a solenoid, may cause the magnetic domains to line up with eachother and the material is said to be magnetized. The driving magneticfield is then increased by a large factor which is usually expressed asa relative permeability for the material.

Without wishing to be bound by a theory, it is surmised that somemagnetic materials, for example those having low susceptibility orpermeability (low tendency to become magnetized), low hysteresis, (lowtendency to “remember their magnetic history”), or low remanence (thefraction of the saturation magnetization which is retained when thedriving field is removed), may lose what little magnetic properties theyhave due to autoclaving, repeated cycling, and/or physical shock. Thisloss may also lead to loss in the ability of the device to convertmechanical energy to electrical energy, and hence, reduced brightness ofthe light source 102.

On the other hand, those materials having good susceptibility orpermeability, good hysteresis, and high remenance, such as permanentmagnets, some rare earth magnets, or ferromagnets, may be effective ininitiating, maintaining, regenerating and/or increasing propermagnetization of the connecting body 103, and hence the brightness ofthe light source 102.

At the same time, all ferromagnets may also have a maximum temperaturewhere the ferromagnetic property disappears as a result of thermalagitation. This temperature is called the Curie temperature. As long asthe autoclaving temperature stays below this temperature, the magneticproperties may be maintained and the light source brightness is probablynot affected. However, even below the Curie temperature, continual useand autoclaving may gradually reduce the magnetic property of themagnetic source 400, though the brightness of the light source 102 mayremain in the useful range.

Autoclave in general is done above about 120° c. Therefore any magneticsource having a Curie temperature above that temperature is not likelyto be affected by autoclaving.

Some rare earths, for example, gadolinium, have unusual superconductiveproperties. As little as 1 percent gadolinium may improve theworkability and resistance of iron, chromium, and related alloys to hightemperatures and oxidation. However, gadolinium has a Curie temperatureat about room temperature, and thus may not be suitable for use as aportion of the connecting body 103, if autoclaving of such is to becustomarily performed.

In one embodiment, if the magnetic material or source 400 used includesgadolinium or others having a low Curie temperature, it may be removableprior to autoclaving (as, for example, in the embodiment shown in FIG.6B). The magnet, as long as it is in sufficiently close proximity to theconnecting body 103 and/or the insert 100 during use, has value ininitiating, re-magnetizing and maintaining proper magnetization of theconnecting body 103.

In one aspect, the magnetic source may also be coated with a coatingmaterial for durability and/or corrosion resistance. The coating mayinclude a polymeric material, a metallic coating, a non-metallicinorganic coating or combinations thereof. Examples of suitablepolymeric material may be any that can be film forming either fromsolution, melt extruded or cast and may include those that are suitablefor the tip 102 construction mentioned above. Examples of metalliccoatings may include metallic nitride and carbide coatings such astitanium nitride, titanium carbide and so on. Examples of inorganiccoatings may include ceramic coatings, diamond-like carbon coatings andthe like.

Referring now to FIGS. 6A and 7, the connecting body 103 may also haveformed thereon a circular groove 138 near its distal end. An O-ring 136is seated in the groove 138. When the illumination energy bobbin 126 ismounted on the connecting body 103, the O-ring 136 provides a sealbetween the connecting body 103 and the illumination energy bobbin 126so as to prevent undesired fluid leakage.

The illumination energy bobbin 126 may be formed as one-piece, and maybe slid onto and snap/pressure fit to the connecting body and/or theretaining ring 111.

The retaining ring 111 has a generally cylindrical shape, and has formedthereon a connecting portion 113, which has a generally cylindricalcavity formed therein for receiving a corresponding portion of theconnecting body 103, as is shown in FIG. 6A, in a force-fitrelationship, or any other types of connections such as threadedconnections, bayonet connections, and others. The retaining ring 111 isfixedly attached (e.g., snapped on) to the connecting body 103 such thatit neither rotates nor moves laterally along the axis of the connectingbody 103 during use.

The retaining ring 111 has an opening or two openings 112 formed thereonfor receiving fluid from the handpiece 200, as noted before. When twoopenings are present, they are formed on opposite sides of theconnecting portion 113. The fluid may exit through the linear groove 110formed on the base 114 of the tip 102, as shown in FIG. 4 or 5. or mayexit via any other mode, as shown in FIG. 3A, 6C, 3C or 3D, discussedabove.

The retaining ring 111 has formed thereon, adjacent to the connectingportion 113, a circular groove 120 for seating the external O-ring 106.

At the distal end, the retaining ring 111 has formed thereon a pair ofgripping elements 132 that face each other. Each gripping element has anend portion that protrudes inwardly toward the end portion of the othergripping element. The connecting body 103 has a pair of indentations 139formed thereon for receiving the protruding end portions of the grippingelements such that the gripping elements 132 are snapped into theindentations 139. Thus engaged, the retaining ring 111 of theillustrated embodiment is locked to the connecting body 103, and neitherrotates nor moves laterally with respect to the same. The retaining ring111 has also formed thereon circular flanges 121, 124 and a circulargroove 122. The circular groove 122 is for seating an O-ring 134.

In other embodiments, the retaining ring 111 may not be present.

More details of the retaining ring may be found in U.S. publication no.2004/0126736 A1, entitled “Ultrasonic Dental Insert Having A Hand GripFitted To A Retaining Ring”, the content of which is hereby incorporatedby reference.

It can be seen in FIGS. 6A and 7 that the illumination energy coil 99 iswound around the illumination energy bobbin 126, which is mounted in asurrounding relationship with the connecting body 103. The bobbin 126,for example, may be made of high temperature plastic such as ULTEM® orany other suitable material mentioned above for the construction of thetip 102. The amount of voltage generated in the illumination energy coil99 depends on such factors as the number of coil turns, the location ofthe illumination energy coil 99 with respect to the connecting body 103,the speed and frequency of the connecting body movement, the materialused for the connecting body, and the like.

By way of example, when the illumination energy coil 99 may be made of,for example, an 18 gauge copper wire and have multiple turns and theconnecting body 103 is, for example, made of 17-4 PH stainless steel, or420 stainless steel, as mentioned above, the voltage signal havingbetween about, for example, 1 and about 10 volts, more for example,about 1 to about 5 volts, peak-to-peak, may be generated with thevibration frequency of 25 kHz. Those skilled in the art would appreciatethat the magnitude of the voltage generated will generally increase asthe number of turns and/or the vibration frequency increase.

Further, in the illustrated embodiment, the voltage may increase as theillumination energy bobbin 126 (and the illumination energy coil 99) ismounted closer to the nodal point on the connecting body 103 than to thedistal end where the tip 102 is attached to. The nodal point is wherethe magnitude of the longitudinal waves on the connecting body 103 isclose to zero, and the longitudinal stress is at the maximum, and may inFIG. 6A be the location where the gripping elements 132 are attached tothe connecting body 103 (i.e., the indentations 139).

Surprisingly, the presence of the magnetic material can increase thebrightness of the light source to an extent that it render the locationof mounting of the illumination bobbin 126 irrelevant, thus increasingthe flexibility and robustness of manufacturing.

It can be seen in FIGS. 6A and 7 that the illumination energy bobbin 126may have formed thereon, for example, a bracket 141 and a seat 142 formounting the LED 101 thereon. Further, the illumination energy bobbin126 has formed thereon a flange 143 and a generally cylindrical chamber144, between which the illumination energy coil 99 is mounted. Thegenerally cylindrical chamber 144 has formed thereon a flange 145. Theillumination energy bobbin 126 also includes a ring section 146 attachedto the chamber 144. The ring section 146 abuts the flange 121 of theretaining ring 111 when the ultrasonic dental insert 100 has beenassembled.

FIGS. 7A, 7B and 7C illustrate an exemplary embodiment of theillumination energy bobbin 126 of FIG. 7, showing the possible locationof the magnetic material or source 400. As seen in the exploded view inFIG. 7A, the illumination energy bobbin 126 has formed thereon away fromthe ring section 146 a tube portion 140 which envelops the portion ofthe connecting body 103 near the tip 102 (not shown). In the describedembodiment, the fluid enters the illumination energy bobbin 126 throughthe ring section 146, and exits the illumination energy bobbin 126through the tube portion 140. The illumination energy coil 99 interfaceswith the pins or electrodes 101 a, 101 b of the light source 101 throughthe ends of the coil 99 a, 99 b respectively, as illustrated in FIG. 7C,such that electrical energy may be passed from the illumination energycoil 99 to the light source 101. The illumination energy coil 99 mayfurther have tape or other holding material 97, for example, disposedover at least a portion of the coil to maintain proper positioning andto prevent unwinding of the coil 99.

In accordance with the exemplary embodiment of the invention, the bobbin126 further includes slots or other holding features 147 disposed nearthe light emitting circuitry, including the light source 101 and theillumination energy coil 99, as shown in FIG. 7A-C. In the presentembodiment, the slots or holding features 147 may be for example, of abox-like shape, and may be adapted to receive and retain magnets ormagnetic source 400 or elements 149 in proximity to the light emittingcircuitry so as to initiate, increase, maintain or re-magnetize theinsert 100 and tip 102 to allow the connecting body 103 to generate anelectromagnetic field during operation of the insert 100 to power anattached light source 101 such as an LED. The holder 147 may be in closeproximity to the coil 99 (not shown here) inside the grip 104 that isused to generate the electromagnetic field that generates power to lightthe LED 101 connected to the insert 100. The presence of this magneticmaterial or source 400 may allow the connecting body 103 to retain itsmagnetic properties in an optimal manner even after exposure to heat orphysical shock, as described above.

In the light emitting circuitry of FIG. 8, the light source may be anLED 151 connected in series with the illumination energy coil 99. Sincethe LED 151 emits light in response only to a voltage having singlepolarity, it emits light only half the time since the illuminationenergy coil 99 generates an ac voltage signal. However, since the LED151 switches off and on at ultrasonic frequency (e.g., 25 kHz), suchrapid switching of the LED is generally imperceptible to human eyes, andthe LED 151 would appear to be continuously on. In other embodiments,the light source 101 may be any other suitable light emitting devicesuch as an incandescent lamp (e.g., halogen light bulb).

In the light emitting circuitry of FIG. 9, a zener diode 150 isconnected in parallel to the LED 151 of the light source 101. A resistor152 is connected between the illumination energy coil 99 and the zenerdiode 150, and a resistor 154 is connected between the zener diode 150and the LED 151. The zener diode 150 clamps the voltage such that thevoltage differential seen by the LED 151 does not rise over a certainpredetermined voltage. This way, the brightness of the LED 151 may bekept substantially uniform even if the energy illumination coil 99begins to generate higher voltage due to any fluctuation of the energysource 14 or other environmental conditions. By way of example, thezener diode 150 may clamp the voltage at 5 volts (V), such that thevoltage seen by the LED 151 is no greater than 5V.

In FIG. 10, an LED 161 is connected in an anti-parallel relationshipwith the LED 151, such that they are connected in parallel but inopposite directions. This way, the LEDs 151 and 161 are alternatelyturned on in response to the ac voltage generated by the illuminationenergy coil 99. Since the ac voltage has an ultrasonic frequency (e.g.,25 kHz), the switching on and off of the LEDs 151 and 161 isimperceptible to human eyes, and therefore, both the LEDs 151 and 161would appear to be on continuously. In other embodiments, the zenerdiode 150 may be used in parallel with each of the LEDs 151 and 161 inFIG. 9 so as to clamp the voltage for both the LEDs 151 and 161.

As noted, a light source 101 may be of a single LED, multiple LEDs orarrays. An examples is shown in FIG. 10 discussed above. The multipleLEDs 151, 161, may be arranged in any manner, for example, in a compactarrangement to minimize the overall size of the light source. Concentricarrays of LEDs (not shown) may also be used with arrangements, forexample, controlled by a microprocessor, such that the areas ofillumination may be varied as needed. A light transport apparatus mayalso be used so that the LEDs 151 may be located inside the connectingbody to minimize the size of the protrusion of the tip 102. Thetransport apparatus may also include filters or reflectors to vary thesize of the area of illumination. Light source 101 as used hereindenotes the source of illumination such as the LED(s) 151, or the lighttransport apparatus, or combinations thereof.

The light source 101 may also be a single light source or a plurality oflight sources, as shown in FIG. 4, for example, as 151 and 161, locatedsubstantially proximate to the tip 102, and connected to receive thevoltage signal from the second transducer, such as the illumination coil99 to generate light or to transport light. The plurality of lightsources 101 may be spaced apart at varying distances from each other,but may still, for example, located proximate to the tip 102.

FIG. 11 illustrates a side view of the handpiece 200 that may receivethe insert 100 as seen, for example, in FIG. 1. The handpiece 200includes a body 202, a rotator head 204 and an interconnect 206. Forhandpieces 200 having a rotatable rotator head 204, for example, asshown here in FIG. 11, the O-ring 106 may engage the rotator head suchthat the ultrasonic dental insert 100 rotates together with the rotatorhead 204. For example, the rotator head 204 may be located at a distalend of the handpiece 200 and rotatably coupled to the rest of thehandpiece 200. When the insert 100 is installed in the handpiece 200,the O-ring 106 is pressure fitted with an inner surface of the rotatorhead 204, such that the insert 100 rotates together with the rotatorhead 204. More details of the rotator head may be found in U.S.publication no. 2004/0126737 A1, entitled “Ultrasonic Dental HandpieceHaving A Rotatable Head”, the content of which is hereby incorporated byreference.

The interconnect 206 located at a proximal end of the handpiece 200 iscoupled to a cable (e.g., the cable 12 of FIG. 1) for providingelectrical signals as well as fluid (e.g., water) to the handpiece 200.The interconnect 206 may have a strain reliever 207 formed thereon torelieve strain between the interconnect 206 and the cable 12.

The rotator head 204 has a generally cylindrical shape, a hollowinterior, and an opening at each end of the interior, which is used toreceive the distal end of the body 202 of the handpiece 200 at one endand a dental insert 100 at the other end. For example, at its distalend, the rotator head 204 has formed thereon an opening 211 forreceiving the ultrasonic dental insert 100.

The rotator head 204 has formed around its outer peripheral surface aplurality of indentations 210. Each indentation 210 has an elongatedelliptical (or rectangular) shape with its major axis in the directionparallel to the central axis of the handpiece 200. The indentations 210may facilitate grasping of the rotator head 204 by a dental practitionerto rotate it, for example, with respect to the body 202 of the handpiece200 (e.g., using only one hand). In other embodiments, the rotator head204 may have a number of protrusions formed thereon instead of theindentations 210.

The body 202 of the handpiece 200 has formed thereon a pair of grooves203 that are substantially equidistant from the top and traversesubstantially the whole length of the body 202. The grooves 203 are usedto mount a hand grip 212 on the handpiece 200. The body 202 may alsohave formed thereon at its bottom near the distal end of the body 202 aplurality of substantially evenly spaced slots 208 that are used to keepthe hand grip 212 from moving in the direction of the axis of thehandpiece 200. The body 202 has also formed thereon at its bottom nearthe proximal end a groove 205 that is co-linear to the slots 208. Thegroove 205 engages the hand grip 212 together with the grooves 203 tokeep the hand grip 212 from rotating about the central axis of thehandpiece 200. In other embodiments, the grooves may not be used.

The hand grip 212 has an engagement portion 214, which has a generallycylindrical shape and a hollow interior. The engagement portion 214 isslipped onto the body 202 similar to a sleeve, and engages the body 202such that the engagement portion envelops a portion of the body 202. Theengagement portion has formed thereon a resilient cantilever portion218, which may be used to engage one of the slots 208 on the body 202.The engagement portion 214 has attached to its bottom surface a handle216, which may be used by a dental practitioner to hold the handpiece200 during dental procedures. The handle 216 may also facilitaterotating of the rotator head 204 using one hand. The handle 216 hasformed on its back surface a plurality of indentations or protrusions220, which may be used to facilitate grasping by a dental practitioner.More details of this handgrip may be found in U.S. publication no. U.S.2005/0142515 A1, entitled “Dental Tool Having A Hand Grip”, the contentof which is hereby incorporated by reference.

The handpiece 200 includes at least one coil 238 which may be mounted ona bobbin 236 (shown in FIG. 12) for providing the energy to the stack ofnickel plates such that the nickel plates 108 vibrates at an ultrasonicfrequency. The coil receives energy from the electrical energy & fluidsource 14 through the cable 12 as shown in FIG. 1.

Referring now to FIG. 12, the handpiece 200 further includes a retainerring 230, which may be made of metal, such as stainless steel. Theretainer ring 230 is substantially circular in shape, but does not quiteform a complete circle. The retainer ring 230 is flexible (resilient)and works as a spring in that the ends that are not connected togethermay be brought closer together by applying pressure, but they separatewhen the pressure is removed.

The rotator head 204 has formed on the inner surface near its proximalend a circular groove 231 that is used to engage the retainer ring 230.The retainer ring 230 may be installed in the circular groove 231, forexample, by applying pressure on the retainer ring 230 to compress it,and releasing it once the retainer ring 230 has been aligned with thegroove 231. Upon installation, the retainer ring 230 is locked to and isfixed with respect to the rotator head 204.

After locking the retainer ring 230 to the groove 231, the rotator head204 may be coupled with the body 202 of the handpiece 200 by receivingthe distal end of the body 202 into the rotator head opening at itsproximal end. The body 202 has formed at its distal end an engagementportion 209, which has a radius that is smaller than the radius of therest of the body 202. At a joint between the engagement portion 209 andthe rest of the body 202 is formed a substantially circular groove 250on an outer surface of the engagement portion 209. When the engagementportion 209 is inserted into the rotator head 204, the retainer ring 230rotatably engages the groove 250 such that the rotator head 204 isrotatably coupled to the body 202. In other embodiments, the retainingring 230 may be fixedly coupled to the body 202 and rotatably coupled tothe rotator head 204.

The body 202 has an inner surface, which defines a hollow cavity 228formed therethrough, into which a bobbin 236 is received. During atypical ultrasonic dental tool operation, fluid is pumped through thecable and the handpiece 200 to the tip 102 of the insert 100, as notedbefore. The vibrating tip 102 of the insert 100 breaks the fluid streaminto a spray. The spray not only keeps the tip 102 cool, but also keepsthe surface of the tooth cool and provides protection against tissuedamage. The fluid path through the handpiece 200 (through the bobbin236) is sealed such that no leakage occurs until the fluid stream exitsfrom the insert 100 at the distal end through a fluid delivery channel,as discussed before. In some embodiments, the hollow cavity 228 may havemore than one compartment through which air and water may be delivered,respectively. In an exemplary embodiment, the compartments may bestacked one above the other. The air is delivered via the lowercompartment and water is delivered via the upper compartment so thatinstead of a stream, the air/water mixture becomes a fine mist which canbe gentler on the teeth.

The bobbin 236, if present, has a generally cylindrical shape, andformed near its distal end a pair of circumferential grooves 252 and254. The grooves 252 and 254 engage O-rings 232 and 234, respectively,and are used to prevent fluid from leaking out of the handpiece 200. Forexample, the O-ring 232 forms a water tight seal with the inner surfaceof the rotator head 204, while the O-ring 234 forms a water tight sealwith the inner surface of the engagement portion 209.

The bobbin 236 has also formed thereon a pair of substantially circularflanges 256 and 258. A long coil 238 may be mounted on the bobbin 236between the flanges 256 and 258. The bobbin 236 has also formed thereona pair of substantially circular flanges 260 and 262 near its proximalend. A short coil 240 is mounted on the bobbin 236 between the circularflanges 260 and 262. The coils, 238, 240, for example, are made frominsulated wires. In other embodiments, the coils, 238, 240, may havesubstantially the same length, or the longer coil may be mounted nearthe proximal end of the bobbin 236.

Near its proximal end, the bobbin 236 has formed thereon a circulargroove 272 for seating an O-ring 242. By seating the O-ring 242 in thegroove 272, a water tight seal is formed between the bobbin 236 and theinner surface of the body 202 such that the fluid does not leak from thehandpiece 200.

The bobbin 236 has an inner surface, which defines a generallycylindrical cavity for transmitting fluid from the proximal end to thedistal end, and has an opening 264 at its proximal end for receivingfluid into the cylindrical cavity. The bobbin 236 has also formed at itsproximal end a plurality (e.g., three) of openings 266, which are usedto receive plug pins 248 in the bobbin 236. The plug pins 248 are madeof electrically conductive material such as copper. The bobbin 236, thebody 202, the rotator head 204, the hand grip 212 and the casing for theinterconnect 206 are made of a suitable synthetic polymeric material,such as those mentioned above that are suitable for the hand grip 104.For example, they may be fabricated using ULTEM®, which is an amorphousthermoplastic polyetherimide available from GE Plastics, liquid crystalpolymer, as well as others disclosed above.

The bobbin 236 has also formed thereon a plurality of linear grooves 268that are aligned with and extend from the respective openings 266 to thecoils 238 and/or 240. The pins 248 installed, respectively, in theopenings 266 and the grooves 268 are soldered and/or otherwiseelectrically connected to the coils 238 and/or 240, and are used totransmit electrical signals from the electrical energy & fluid and/orair source via the cable through the interconnect 206.

The interconnect 206 has also formed thereon a plurality (e.g., three)of elongated sockets 246 that engage the openings 266, respectively. Theelongated sockets 246, for example, are formed on a connector portion244 of the interconnect 206. The elongated sockets 246 have formedtherein electrical contacts for making electrical connections with theplug pins 248, respectively. The electrical contacts are electricallyconnected at the other end with the wires in the cable 12, for example,to supply electrical energy to the coils 238 and 240, thereby energizingthem.

In another embodiment of the invention, as exemplified in FIG. 13, thedental tool 300 includes a handpiece 304 and a dental insert 308. Thehandpiece 304 includes a transducer 306, which may be or includes a coilfor energizing an ultrasonic generator 314 in the ultrasonic dentalinsert 308. The handpiece 304 receives electrical energy and fluidand/or gas (e.g., water) from an electrical energy, fluid and/or gassource 302. The handpiece 300, by way of example, may be substantiallythe same as the handpiece 200 of FIGS. 11 and 12. The dental insert 308includes a light source 310 coupled to the piezoelectric generator 312.The electrical energy source 302 supplies an electrical signal to thetransducer 306. The transducer 306 receives the electrical signal andgenerates an alternating magnetic field.

In operation, the ultrasonic generator 314 is disposed within themagnetic field and vibrates in response to the alternation of themagnetic field, as noted above. The vibrations of the ultrasonicgenerator 314 are mechanically coupled to the tip 316 and to thepiezoelectric generator 312. The piezoelectric generator 312 generatesan electrical current which is received by the light source 310. Thelight source 310 may be integrated with the dental insert 308, and mayinclude two or more light sources, similar to that discussed before.

FIG. 14 illustrates a dental tool 300′ having a handpiece 304′ and adental insert 308′. The dental tool 300′ is coupled to an electricalenergy, fluid and/or gas source 302′, and operates in a similar manneras the dental tool 300 of FIG. 13, discussed above, except that thedental tool insert 308′ includes a triboluminescent material 312′located near a tip 316′ for providing illumination of the work region. Aseparate light source may not be needed as the triboluminescent material312′ emits light when stressed/deformed, e.g., by the vibrational energygenerated by an ultrasonic generator 314′ and transmitted via aconnecting body 311′. The energy for the ultrasonic generator 314′ isprovided by a transducer 306′ in the handpiece 304′.

FIG. 15 illustrates an example of illuminating a work region such as themouth of a patient using the ultrasonic dental tool according toexemplary embodiments of the present invention. First, mechanical energymay be received at a generator (e.g., the illumination energy coil 99).The generator is mechanically supported by a tool handle (e.g., thehandpiece 200). The tool handle is adapted to support an ultrasonic tooltip (e.g., the tip 102). Accordingly, an electrical energy is receivedat an input of an electromagnetic transducer (e.g., the coil 238) (320).A magnetic field is formed within the electromagnetic transducer (322).The magnetic field moves an electromechanical transducer, e.g., theultrasonic transducer 108, either a magnetostrictive type or apiezoelectric type, using the magnetic field (324). By moving an inputmember, e.g., the connecting body 103, of the generator with theelectromechanical transducer, the generator receives the mechanicalenergy (326). Moving the input member may involve reciprocating theinput member at a frequency of from about 25 kHz to about 30 kHz.

The mechanical energy is converted to electromagnetic energy (328). Toachieve this, a magnetized member, e.g., the connecting body 103, ismoved past an electrical coil, which may include at least onehelically-wound electrical conductor. Such moving of the magnetizedmember may include sliding the magnetized member in a substantiallylinear motion and/or rotating the magnetized member about a rotationalaxis. In other embodiments, the mechanical energy may be converted toelectromagnetic energy by stressing a piezoelectric member to produce avoltage across the piezoelectric member as discussed above in referenceto FIG. 13. In still other embodiments, triboluminescent material may beused to provide the illumination as discussed above in reference to FIG.14.

At least a portion of the electromagnetic energy thus generated is usedto illuminate the work region (330). When converting the mechanicalenergy to electromagnetic energy to illuminate the work region, anelectrical energy may first be generated using the generator. Then theelectrical signal is received through an electrical conductor at aninput of a light source, which may be an LED or an incandescent lamp(e.g., halogen light bulb). Using the electrical energy, visible lightis emitted from the light source. The generator, by way of example, maybe disposed within the tool handle.

As shown in FIG. 15, with the illumination, a dental procedure may beperformed using the tool handle (332). During the dental procedure, byway of example, a tooth is contacted with a tool tip, which ismechanically coupled to the tool handle, such that a surface of thetooth is disposed within the work region.

It will be appreciated by those of ordinary skill in the art that thepresent invention may be embodied in other specific forms withoutdeparting from the spirit or essential character hereof. The presentdescription is therefore considered in all respects to be illustrativeand not restrictive. The scope of the present invention is indicated bythe appended claims, and all changes that come within the meaning andrange of equivalents thereof are intended to be embraced therein.

I claim:
 1. An ultrasonic tool comprising: a first transducer for generating mechanical energy; a coupling member disposed proximate the first transducer and adapted to receive mechanical energy from said transducer, wherein the coupling member comprises a material having magnetic permeability; a second transducer disposed substantially proximate to the coupling member and generating a voltage signal in response to movement of a portion of the coupling member due to the magnetic permeability of the coupling member, at least one rare earth magnet disposed in close proximity to the coupling member, wherein the at least one rare earth magnet is mounted in a stationary position such that the coupling member moves relative to the at least one rare earth magnet; and at least one light source disposed substantially proximate to the coupling member, said at least one light source being connected to and receiving the voltage signal from the second transducer to generate light.
 2. The ultrasonic tool of claim 1 wherein said first transducer is adapted for generating ultrasonic vibrations.
 3. The ultrasonic tool of claim 2 wherein said coupling member comprises a connecting body having a proximal end and a distal end, said distal end ending in a tip thereto, and the proximal end being attached to the first transducer so as to receive the ultrasonic vibrations therefrom and to transmit the ultrasonic vibrations toward the tip at its distal end.
 4. The ultrasonic tool of claim 1 wherein the second transducer comprises a coil surrounding said portion of the coupling member, wherein the at least one rare earth magnet is mounted in a position such that it is not surrounded by the coil.
 5. The ultrasonic tool of claim 4 wherein said at least one light source is an LED connected between a first end of the coil and a second end of the coil.
 6. The ultrasonic tool of claim 4 wherein said at least one light source comprises a first LED and a second LED connected in an anti-parallel relationship with one another between a first end of the coil and a second end of the coil, and the first LED and the second LED are alternately turned on in response to the voltage signal generated by the coil, said voltage signal being an ac voltage signal.
 7. The ultrasonic dental insert of claim 4 further comprising a bobbin in a surrounding relationship with said portion of the coupling member, wherein the coil, the at least one rare earth magnet and said at least one light source are mounted on the bobbin.
 8. The ultrasonic dental insert of claim 7 wherein the bobbin includes a holder mounted thereon, and wherein the at least one rare earth magnet is disposed in the holder.
 9. The ultrasonic dental insert of claim 4 further comprising a bobbin, said bobbin comprises a one-piece cylindrical structure for sliding onto said coupling member, and wherein said bobbin includes at least one holder formed integrally therewith, wherein said at least one rare earth magnet is disposed in said holder.
 10. An ultrasonic tool comprising: a motor for generating mechanical energy; a work tip; and a coupling member disposed between said motor and said work tip, said coupling member being adapted to receive mechanical energy from said motor and comprising a material having magnetic permeability; an electrical generator mechanically coupled to said coupling member, said electrical generator being adapted for receiving a portion of said mechanical energy from said coupling member; an electrical conductor having a first end electrically coupled to said electrical generator; at least one rare earth magnet mounted in close proximity to the coupling member, wherein the at least one rare earth magnet is mounted in a stationary position such that the coupling member moves relative to the at least one rare earth magnet; and at least one light source having an electrical input electrically coupled to a second end of said electrical conductor.
 11. The ultrasonic tool of claim 10 wherein said motor for generating mechanical energy comprises a magnetostrictive ultrasonic transducer, or a piezoelectric ultrasonic transducer.
 12. The ultrasonic tool of claim 10 wherein the at least one rare earth magnet is permanently or removably attached to the tool.
 13. The ultrasonic dental tool of claim 10, wherein the at least one rare earth magnet is contained inside a holder proximate the coupling member and mounted on the electrical generator.
 14. An ultrasonic dental tool comprising: a first transducer for generating ultrasonic vibrations; a connecting body having a proximal end and a distal end, the proximal end being attached to the first transducer so as to receive the ultrasonic vibrations therefrom and to transmit the ultrasonic vibrations toward a tip at the distal end, wherein the connecting body comprises a material having magnetic permeability; a second transducer for generating a voltage signal in response to movement of a portion of the connecting body according to the ultrasonic vibrations, said second transducer comprises a one-piece cylindrical structure for sliding onto said connecting body; at least one light source substantially proximate to the tip, said at least one light source being connected to and receiving the voltage signal from the second transducer to generate light; and at least one rare earth magnet mounted in close proximity to the connecting body and the light source, wherein the at least one rare earth magnet is mounted in a stationary position such that the connecting body moves relative to the at least one rare earth magnet.
 15. The ultrasonic tool of claim 14 wherein the second transducer further comprises a coil surrounding at least a portion of said one-piece cylindrical structure, wherein the at least one rare earth magnet is mounted in a position such that it is not surrounded by the coil.
 16. The ultrasonic tool of claims 15 wherein said at least one light source is an LED connected between a first end of the coil and a second end of the coil.
 17. The ultrasonic tool of claim 15 further comprising a zener diode connected between the first end of the coil and the second end of the coil for clamping the voltage across the LED to a predetermined value.
 18. The ultrasonic tool of claims 14 wherein said one-piece cylindrical structure comprises a high temperature polymeric material.
 19. The ultrasonic tool of claim 14 wherein the one-piece cylindrical structure includes at least one holder formed integrally therewith, wherein the at least one rare earth magnet is disposed in the holder.
 20. The ultrasonic tool of claim 19 wherein the light source emits an output light, and wherein, during use, the brightness of the output light is increased by the at least one rare earth magnet. 